Plouse Precision Manufacturing Content Hub

CNC Specialists - Did You Know?

Wed, 14 Dec 2011 10:47:00 GMT

Did You Know?
CNC touches all facets of manufacturing, in one form or another.

CNC machining is an integral part of everyday manufacturing operations. Providing numerous benefits, CNC machining creates a variety of high-quality components with efficiency and precision. Skilled CNC Specialists are required to ensure operations run smoothly from initial design to final product.

Learn more about our CNC Specialists:

Programmers and operators are essential to the CNC process. Working directly with the CNC machinery, they translate design, tolerance and dimension specifications into coding the machines understand.
Design engineers are responsible for perfecting techniques regarding dimensions and tolerances. These techniques properly set up work pieces scheduled to be machined.
Tool engineers design fixtures and cutting tools used in conjunction with machining.
Quality control personnel ensure CNC-machined parts meet specifications, inspecting them for inconsistencies and stabilizing production processes.
Production leaders and managers create realistic production schedules for CNC machining. They communicate with fellow workers throughout the process to ensure turn-around times are met.

CNC Specialists
At Plouse Precision Manufacturing, your CNC Specialists for any manufacturing need, CNC machining is the focus of our everyday operations. From small-to-high volume production runs, we provide high-precision parts with quick turnarounds, customized to meet our clients’ specific needs. Our quality inspection process ensures every piece meets your stringent requirements.

CNC Milling - Did You Know?

Wed, 30 Nov 2011 08:54:00 GMT

Did You Know?
CNC milling allows for precision cuts, with accuracy as close as .0001 of an inch.

CNC milling machines are precise and efficient in cutting materials into the most basic or complex shapes. CNC mills manufacture a diverse range of components, including parts for engines, dies, mold tooling, and other complex mechanisms. In fact, almost anything can be made on a CNC mill.

Benefits of CNC milling include:

Reliability - Automated machines perform repetitive operations faster than "manual" machines.
Precision - Machines cut with accuracy as close as .0001 of an inch.
Chip Conveyors - Assist in quick and easy scrap removal.
Coolant Systems - Allow for aggressive material cutting while keeping heat under control.

CNC milling is the most common form of CNC (computer numerical control) machining. Depending on the orientation of the main spindle, CNC milling machines are classified as horizontal or vertical. One of the main performance factors of a CNC milling machine is its number of axes. CNC mills generally have three axes. Additional axes allow mills to produce work with increased flexibility.

Learn More: CNC Milling

CNC Turning - Did You Know?

Mon, 31 Oct 2011 15:51:00 GMT

Did You Know?
CNC turning is the most basic and cost-effective way to manufacture symmetrical parts from round stock.

CNC turning produces parts by rotating round bar stock material and feeding a cutting tool into the turning material. CNC materials include:

Aluminum
Acetal
Acrylic
Brass
Bronze
Copper
Nylon
Polycarbonate

Teflon
Titanium
PVC
Stainless
Steel
Sterling Silver
and more

Image above: CNC Turned Parts

Almost any shape can be produced on a CNC turning center, starting with the basic round shapes and progressing to intricately milled components. Unlike traditional lathes, turning centers with live tooling allow for asymmetrical parts to be produced — not just symmetrical parts. All of the parts shown in the above picture were produced on our turning centers.

Learn More: CNC Turning

Plouse Now ITAR Compliant

Wed, 27 Jul 2011 14:47:00 GMT

Plouse Precision Manufacturing is now registered and compliant with International Traffic in Arms Regulation (ITAR) which is administered by the United States Department of State Directorate of Defense Trade Controls.

We have met requirements pertaining to:

- Organizational Structure
- Corporate Policy
- Documentation
- Procedures that Permit Us to Manage
- Use and Transfer of ITAR Regulated Materials and Information

In itself, ITAR registration is a strategic business advantage for our clients that are in any way involved in defense related manufacturing. This is further enhanced by the three Federal Firearms License (FFL) types (6, 7 and 10) Plouse was awarded in early 2010. We are now better positioned to expand our precision manufacturing and related services to aerospace, military and homeland security markets.

More: Firearm Component Manufacturing

About ITAR

ITAR regulates the export and import of defense articles, services and information. Its goal is to safeguard U.S. National Security and further U.S. foreign policy objectives. ITAR was enacted in 1976 during the Cold War. The purpose of U.S. ITAR regulations is to ensure that foreign countries, or foreign nationals working for companies in the U.S., do not have access to any of the designs generated by military vendors or customers. U.S. Government enforcement activities have increased dramatically since 1999.

To learn more about Plouse Precision Manufacturing, visit us at PlouseManufacturing.com.

Did You Know?

In 1957, Plouse Machine Shop started in the garage of John Plouse’s home. A name change in 2008 to Plouse Precision Manufacturing reflected who we truly were - precision manufacturers. Day-in and day-out, Plouse is your CNC Specialist for any precision manufacturing need.

Wire EDM – A Necessity in Manufacturing

Thu, 30 Jun 2011 15:57:00 GMT

Electrical Discharge Machining (EDM) is a highly accurate method of part production at Plouse Precision Manufacturing. Wire EDM involves utilizing an electrically energized thin brass wire to slice through metal - including difficult-to-machine metals – such as titanium, graphite, inconel, hard tool steels, carbide, and aluminum.

Wire EDM technology is essential for higher tolerance parts and repeatable tooling for those in the aerospace and medical device industries. The precision and high-speed of Wire EDM machines allow parts to be more economically produced and repeat the required specifications with ease.

Benefits of our wire EDM machining include:

Exotic Metals Capabilities
Complex Geometry
Efficient Production Capabilities
Quick Turnarounds
Reliable Repeatability
Reduced Costs
Stress-Free and Burr Free Cutting
Tight Tolerances and Excellent Finishes

We recently added a fifth Fanuc Robocut machine to our Wire EDM inventory. This additional machine increases our overall production capacity and capabilities.

CNC Sets the Stage

At Plouse Precision Manufacturing, your CNC Specialists for any manufacturing need, CNC machining is the focus of everyday operations. When features are too complex to be finished on the CNC Mill or Lathe, Wire EDM is the efficient solution to complete the project. From small-to-high volume production runs, high precision manufacturing and efficient turnarounds, these two departments work closely to ensure quick turnarounds and precision for all projects.

CNC Specialist for All Your Manufacturing Needs

Tue, 24 May 2011 15:32:00 GMT

CNC Specialists

CNC machinery continues to revolutionize the manufacturing process and raise the bar for excellence. At Plouse Precision Manufacturing, your CNC Specialists for any manufacturing need, CNC machining is the focus of everyday operations.

Small-to-High Volume
We provide small to high volume (24/7) production runs. Controlling machinery through computer programming enables us to produce parts differing in size, complexity and quantity. Our CNC machining department consists of nine vertical, three horizontal, and six turning centers. The benefit of having a wide array of machines is our ability to meet customers' demands. Two of our Mori Seiki NH4000 DCG horizontal machining centers are linked to a 14 position pallet pool, allowing simultaneous completion of multiple projects, while minimizing set-up costs.

High Precision
Plouse brings high-precision manufacturing to every project, taking advantage of remarkable accuracy and consistency offered by today’s CNC equipment. CNC machining transforms basic raw materials such as steel, aluminum and plastic, into complex parts that meet or exceed our customers' stringent specifications. Our Mori- Seiki machines have a spindle speed of up to 14,000 rpm with less residual vibration to ensure exact measures are used for each assignment.

Quick Turnaround
To ensure meeting customer's delivery requirements, our CNC machining centers are set up and programmed for quick, efficient turnarounds and minimized downtime. Our investment in the latest technology and highly-skilled employees enables us to offer our customers an exceptional value.

Full-Service Project Consulting
Our full-service project consulting is tailored to our customers' specific needs. We consult based on lean manufacturing techniques, a systematic approach to analyzing the flow of information and materials in order to eliminate waste while striving for continuous improvement.

2011 Starts with Strong Demand for Contract Manufacturing

Tue, 08 Mar 2011 15:13:00 GMT

This year is off to a great start at Plouse Precision Manufacturing with significant increases in orders for all of our client segments. There are numerous reasons for continued optimism as many indicators point to growth for most sectors of the manufacturing industry and general economy. Even so, adopting a new attitude can be tough when it feels safer to remain skeptical.

Here are a few reasons to have a new and positive outlook on manufacturing in 2011:

1. Expanding factory activity. January’s manufacturing activity accelerated at the fastest pace in almost seven years, thanks to new orders received by U.S. manufacturers. The Institute for Supply Management’s factory index jumped to 60.8, the highest level since May 2004.

2. Increased spending and investments. According to the U.S. Commerce Department, consumer spending continues to increase for autos, appliances and other goods. Increasing business investments in industrial machinery and computers also support trends of economic growth.

3. Rising overseas sales. American factories are reporting a rise in exports reaching the highest level since December 1988.

4. Extended tax breaks. Economists expect legislation responsible for cutting Social Security taxes to boost consumer spending. In addition, extended tax breaks for businesses purchasing new machinery and equipment will benefit manufacturing companies.

5. Growing confidence. Signs of an improving economy, such as expanding production and increased exports, continue to develop confidence and promote a positive outlook. Since manufacturing accounts for about 11 percent of the economy, hope generated by the industry is widespread.

Measuring Success

Our success is measured by our clients' success. As contract manufacturing professionals we are dedicated to delivering high-quality service, innovation and manufacturing excellence. So how do we ensure client success? Here are a few of the attributes that support our efforts:

• Industry leader in quality excellence, enabling our clients to achieve business advantage from our world-class capabilities and innovative services.

• Advanced problem-solving through identifying potential issues and solutions before manufacturing saves time and money. We work closely with clients across geographical and organizational boundaries, to share information and find new and innovative ways to ensure client success.

• Open communication both internally and with our customers and partners directly. We take the time to listen, understand and respond to our clients' questions and/or concerns.

• Single-source manufacturing from parts to sub-assemblies. Single-source manufacturing ensures the job is done right.

• Dependability. For more than 50 years, clients have trusted Plouse to be a significant partner in their overall success.

Join the Discussion

What determines your company's success?

Measuring Success

Fri, 04 Mar 2011 10:37:00 GMT

Our success is measured by our clients' success.

As contract manufacturing professionals we are dedicated to delivering high-quality service, innovation and manufacturing excellence.

So how do we ensure client success? Here are a few of the attributes that support our efforts:

Industry leader in quality excellence, enabling our clients to achieve business advantage from our world-class capabilities and innovative services.
Advanced problem-solving through identifying potential issues and solutions before manufacturing saves time and money. We work closely with clients across geographical and organizational boundaries, to share information and find new and innovative ways to ensure client success.
Open communication both internally and with our customers and partners directly. We take the time to listen, understand and respond to our clients' questions and/or concerns.
Single-source manufacturing from parts to sub-assemblies. Single-source manufacturing ensures the job is done right.
Dependability. For more than 50 years, clients have trusted Plouse to be a significant partner in their overall success.

What determines your company's success?

Introducing the Mori Seiki NH4000 DCG

Thu, 19 Aug 2010 14:23:00 GMT

The addition of our new Mori Seiki NH4000 DCG is one way we continue to deliver high-quality, cost-effective products. This horizontal machining center belongs to a new class of CNC machines used to create a wide variety of intricate parts and assemblies; including engine components, complex mechanisms and enclosures.

Click here to view the video on the Mori Seiki NH4000 DCG.

Finalist in Best of the Web Awards

On July 26th, PlouseManufacturing.com was named a finalist in the Best of Web Awards for the manufacturing and industrial services category. This event, sponsored by the Central Penn Business Journal, recognized Pennsylvania companies that have excelled in building a strong, quality and productive web presence.

View full press release.

Manufacturing Competitiveness

The status of the United States' Manufacturing industry is a hot topic among economists in their never-ending quest to determine the status of both the country's and world's economic standings. While some claim U.S. manufacturing is losing strength compared to other countries, others say the data for these claims just does not exist.

To view the full topic and join the discussion, click here.

Manufacturing Competitiveness

Thu, 19 Aug 2010 10:05:00 GMT

The status of the United State’s Manufacturing industry is a hot topic among economists, in their never-ending quest to determine the status of both the country’s and world’s economic standings. While some claim U.S. manufacturing is losing strength compared to other countries, others say the data for these claims just do not exist.

With the U.S. economy on an upswing, a recent article noted economists and forecasters seem caught in a mindset where the slightest negative indicator, regarding any industry, sends them panicking. Instead of recognizing the normal rhythms and bumps experienced during any recovery, a case of economic hypochondria has taken hold. (Financial Post; July 8, 2010)

Other reports reinforce the perspective that there’s no need to panic. In an appropriately titled article, U.S. Manufacturing Isn’t a Thing of the Past... figures show that “approximately 286,000 manufacturing firms currently operate in the U.S. and produce 22% of global manufacturing output, the largest percentage of any country.” (Business Wire; July 8, 2010)

Join the Discussion - What can manufacturing companies do to remain successful in the market, regardless of geography?

53-year Old Manufacturer Strengthens Reputation for Innovation as Finalist in Best of the Web Awards

Tue, 03 Aug 2010 10:58:00 GMT

-- Plouse Precision Manufacturing recognized as a central Pennsylvania company that has excelled in building a strong, quality and productive web presence --

HARRISBURG, Pa., August 3, 2010 – Plouse Precision Manufacturing (PlouseManufacturing.com), one of the nation’s leading precision contract manufacturers, announced today it was named a finalist in the second annual Best of the Web Awards, sponsored by the Central Penn Business Journal. Awards were announced during the organization’s Internet Summit held on July 26th in Harrisburg.

This year there were more than 50 entries in 12 categories. An independent panel of judges reviewed the entries and scored them on their design creativity, usability, innovation and overall experience. More than just an award program that increases website visibility, the Best of the Web Awards provides a benchmark for website development by other companies.

"We’ve made a substantial commitment to Internet marketing over the past two years,” commented Dale Seitz, Plouse Precision Manufacturing’s president. "It has proven to be an effective tool to connect with clients and prospects around the globe. We’re proud to be recognized as an innovator not only in our core business of manufacturing, but on the web as well.”

Plouse’s Internet marketing program includes a content-rich website which features an interactive virtual tour and Web 2.0 functionality, comprehensive search engine optimization and e-mail marketing.

About Plouse Precision Manufacturing
Plouse Precision Manufacturing (PlouseManufacturing.com) is a leading single source contract manufacturer, utilizing innovative solutions for manufacturing components and assemblies. We specialize in finding economical solutions to complex manufacturing challenges, using state-of-the-art equipment, years of combined experience and a relentless commitment to each client. Our capabilities include, but are not limited to, CNC Milling & Turning, Metal Stamping, Wire EDM, Welding and Precision Grinding.

Manufacturing Matters (And this never changed.)

Thu, 08 Jul 2010 10:34:00 GMT

Despite its historic importance, at some point over the past decade individuals began to recede from the idea of pursuing manufacturing as a career. While the country stopped seeing it as the significant industry it was in past eras, here at Plouse, we can't help but ask, why...?

Here is a reminder to ourselves [and others within the industry], why manufacturing is so important to us and why careers in manufacturing should still be pursued and respected.

Many professions rely on manufacturing to turn their visions into reality. An engineer, scientist or architect may create a revolutionary design, but without manufacturers to transform the idea into a product, it merely stays an 'idea.' It is the hands-on work of those in the manufacturing industry who take the idea to the next level.

Manufacturing Role in the Economy
Manufacturing also plays a significant role in the economy here in the U.S. and globally. Manufacturing activity helps set the pace for the general economy. With exports up and factories hard at work, U.S. manufacturing is helping lead the country's economic recovery. Economists track the status of the manufacturing industry use as an indicator concerning the future of the general economy.

Recent figures from the U.S. Commerce Department show that U.S. manufacturing is growing at its fastest rate in six years. "At the moment, manufacturing is the leading star of the economic rebound and economists are predicting that will continue for the rest of the year, helping to offset weakness in other areas." (Time Magazine; May 5, 2010)

Other news outlets echo economists' manufacturing trend statistics stating, "Improbable as it seems, the brightest spot so far in the nation's spotty economic recovery is a sector long considered all but dead — good-old-fashioned manufacturing." (Los Angeles Times; May 10, 2010)

Optimistic Future
At Plouse, we are optimistic about the manufacturing industry's strong and positive impact on our country's recovery. For more than 50 years, we've continued to live and breathe manufacturing, understanding the importance of our work.

Plouse Precision Manufacturing Helps ‘Set the Stage’ for Major Recording Artist

Thu, 10 Jun 2010 11:13:00 GMT

-- Reputation for client success leads to critical role because the-show-must-go-on --

HARRISBURG, Pa. – June 10, 2010 – Plouse Precision Manufacturing (PlouseManufacturing.com), one of the nation’s leading precision contract manufacturers, announced today the delivery of specialized, custom-manufactured parts which are critical to the staging for a major summer
concert tour.

Originally contacted by Tait Towers, a set design firm located in Pennsylvania, Plouse welcomed the unique opportunity to help design and manufacture one-of-a-kind stage parts. In spite of schedule changes and tightened deadlines, the parts were tested and delivered ahead of schedule.

"Though the nature of the project was unique, our capabilities were a perfect fit with the necessary skills. We manufactured the stage parts in less than one week, once the design was finalized. It was a rush project, but we pulled our experienced team together and stayed focused on our client’s ultimate success," said Dale Seitz, president of Plouse Precision Manufacturing.

Both the design firm and recording artist are pleased with the finished product. “Their performance was top notch!" said Ed Kropewnicki with Tait Towers. “We thank Plouse for being flexible and able to speed-up production, helping complete the stage within the allotted time frame."

The concert artist’s name must remain confidential. Suffice it to say, many members of the Plouse Precision Manufacturing team enjoyed seeing their work in action when the concert tour recently stopped for a performance near Harrisburg.

Cost vs. Quality vs. On-Time Delivery

Wed, 12 May 2010 15:38:00 GMT

How do you rank cost, quality and on-time delivery when it comes to your manufacturing needs?

Defining the Factors

Before answering this question, let’s first define cost, quality and on-time delivery. Although cost can be measured in several ways, in this discussion cost is defined as the price of the part, not the total cost of ownership (TCO). Quality is the overall value and usefulness of the product or service. This may include features, durability, reliability and any number of factors which impact value. Lastly, on-time delivery refers to the manufacturing company delivering the final product or part to you on-time.

Possible Solutions

In today’s struggling economy, you may place cost as the top priority, but sacrificing quality and on-time delivery does not seem like the right solution. We all grow up learning it’s no secret that the least expensive product is usually not the highest in quality when purchasing any type of product or service. A product on the shelf may catch your eye because it only costs half the amount of the others, but you can’t help your suspicions and ask what was sacrificed to create such a low price tag.

Denying the importance of on-time delivery may seem like the easiest answer, yet what good is an inexpensive product of high quality, that isn’t ready on-time? If a manufacturing part isn’t delivered by the deadline, you’re not going to be pleased regardless of the cost or quality. Yet, when looking for the best possible quality in a product, time may be of no importance to you.

Your order of priorities may be determined by what you are lacking, or conversely, what you have in abundance. For instance, when money is abundant, cost may be less important, and when a deadline is pressing and time is scarce, on-time delivery may rank highest.

And The Winner Is…

Now it’s time to tell us, how do you rank cost, quality and on-time delivery when it comes to your manufacturing needs? This question of importance is complex, and the answer ever-changing as conditions concerning the economy and industry evolve. But, it is still an important question for manufacturing companies to be aware of in order to please you, our customer. To some degree, balance is always required to retain a competitive edge. At the same time, your individual situation may determine what factor takes precedent. But, when it comes down to cost, quality and on-time delivery, does one factor inevitably hold a consistent place as the top priority?

Share your thoughts with us; how do you rank cost, quality and on-time delivery?

New Interactive Website Launched

Thu, 08 Apr 2010 10:55:00 GMT

--- Updated web features showcase company’s dedication to providing
high-quality service ---

HARRISBURG, Pa. – April 8, 2010 – Plouse Precision Manufacturing (PlouseManufacturing.com), one of the nation’s leading precision contract manufacturers, announced today the launch of their new website with enhanced features, images and content. The new website allows visitors to join discussions on manufacturing, as well as find the latest company and industry news via social
media sites.

Social networking is a new feature of the site, which includes YouTube, Facebook, LinkedIn and a company blog. The content rich site offers ample information for the different markets served, capabilities, services and a virtual tour.

"We’re extremely excited about the new website and its ability to engage clients on a social level,” said Dale Seitz, president of Plouse Precision Manufacturing. "While the precision aspect of the site, enhanced inquiry forms and imagery showcase our high-quality manufacturing business, involving our clients and visitors on a social level is taking it one step further."

Creating Plouse’s new website began with revamping the overall design. The precision design and images accent the quality behind the 50+ years of manufacturing experience. Web visitors are able to easily explore the site to learn about precision manufacturing, and the company’s latest news and achievements.

"The site also calls out our dedication and commitment to high-quality manufacturing,” explained Seitz. "Like our clients say, ‘Once Plouse has the job, there’s no need to worry.'"

New Federal Firearm License Types

Tue, 23 Feb 2010 14:57:00 GMT

We started the year off on a high note. In early 2010,Plouse Precision Manufacturing was awarded three new federal firearm licenses. With the additional capability, firearm component manufacturing, we are able to manufacture a wide range of high-quality firearm components including springs, control levers, bolts, magazine cases and trigger parts.

New License Types

The new license types consist of 6, 7 and 10. We now have the ability to:

Manufacture reloading components.
Manufacture and deal in Title II NFA firearms with Class 1 tax stamps.
Manufacture Title 1 firearms and ammunition components.

For additional information about Plouse Precision Manufacturing's Firearm Component Manufacturing, please call 888-473-3606 or inquire online.

Quality Precision Manufacturing

As a precision contract manufacturer headquartered in Pennsylvania, Plouse has a relentless commitment to success for every client.

Single-Source Supplier: We deliver a wide range of turnkey solutions to meet nearly any manufacturing need for components and assemblies.

Affordability: With more than 50 years of quality, innovation and precision manufacturing experience, we guarantee you will save time, money and resources.

Markets Served

Plouse is committed to providing customers with high-quality service which includes manufacturing parts for an array of industries. Other markets served by Plouse Precision Manufacturing include

Aerospace Manufacturing
Automotive Manufacturing
Defense Manufacturing
Electronics & Semiconductor Manufacturing
Food & Beverage Manufacturing
Medical Device Contract Manufacturing
OEM Manufacturers

High-Quality Manufacturing is Alive and Well

Thu, 28 Jan 2010 11:21:00 GMT

During tough economic times, companies are faced with hard choices concerning which attributes best define their products, services and identity. The foundation of Plouse Precision Manufacturing is quality - quality in products, services and capabilities. Throughout our 50+ years, our commitment to quality has helped us through the tough economic times.

We are committed to creating affordable solutions, but not at the sacrifice of quality. The importance of maintaining quality is never weighed against cutting costs - quality always comes first in everything we do.

Our Foundation

Our dedication to superior quality explains why our customers keep coming back. We stand behind every product 100%. Our end-to-end Quality Assurance program includes total quality management (TQM), failure testing and statistical analysis.

This commitment influences every aspect of our business:

Experienced Professionals
Single-Source Supplier
Quality Assurance
Cost-Efficiency
Innovation
Relentless Commitment to Each Customer

Building Trust through Quality

Quality is our highest priority at the end of the day. Period.

Quality doesn't just happen. It is part of a well-engineered Quality Plan that includes specific work instructions which map the road to success. This is part of the reason our company and clients are successful year after year.

Services Plouse Precision Manufacturing Offers:

-- Consulting
-- Global Logistics
-- Problem Solving
-- Reverse Engineering
-- Design Analysis
-- Precision Inspection
-- Quality Testing
-- Tool Design & Engineering

CNC Lathe with Live Tooling - Manufacturing without Set-up Change

Wed, 09 Dec 2009 11:25:00 GMT

To meet the ever-changing needs of our customers, Plouse Precision Manufacturing offers a range of capabilities, including live tooling with our computer numerical control (CNC) lathes. This machinery provides a high-level of functionality and flexibility that allows us to create economical solutions to complex manufacturing challenges.

CNC Lathes

CNC lathes are designed to fully utilize modern manufacturing processes. It starts with the customer's part being designed and the tool paths programmed by our experienced operators. Once set and trialed, our machines will fabricate parts and products to exacting standards.

Not only do these lathes provide superior products, they also provide efficiencies because of their multiple spindles and ability to mill the work piece. This combination doubles the machine's capacity. Additionally the user-friendly conversational controls minimize the time spent programming, decreasing the set-up time for each job.

Plouse is able to manufacture a wide range of products including plastic, aluminum, Inconel and tool steel. As a single-source manufacturer, our CNC lathes are just one of the many capabilities that we provide. We deliver a wide range of turnkey solutions to meet nearly any manufacturing need for components and assemblies.

Live Tooling Capabilities

With our CNC lathes' live tooling, Plouse is able to increase the intricacy of components that can be manufactured.

This live tooling allows tools to cut off-center, perform milling operations, and create holes on a part's outer diameter, for example. Completing an entire job without changing the set-up is possible by utilizing these state-of-the-art lathes. This efficient use of time and materials is key to Plouses' ability to meet and exceed client expectations on product, cost and delivery time.

Our live tooling CNC lathes also provide:

Mirror-like Finishes
Minimal Programming Time
Off-center Feature Control
Face Cut Features

In addition to our CNC lathes, we provide services which include: CNC milling and turning, wire EDM and metal stamping (to name a few).

Delivering More Than Parts, MRP - ERP Systems

Tue, 20 Oct 2009 11:01:00 GMT

Highly integrated Materials Requirements Planning (MRP) and Enterprise Resource Planning (ERP) systems consistently enable Plouse Precision Manufacturing, a full-service contract manufacturer, to facilitate continued service. These systems link critical information that optimize manufacturing processes and shorten turnaround times.

MRP is a software-based production planning and inventory control system used to manage manufacturing processes.

ERP is a company-wide system used to organize and coordinate all of Plouse' resources, information, and functions from shared data stores. The ERP system includes additional functionality that improves the flow of materials and information between our customers, suppliers, and various departments with:

Scheduling
Advanced Inventory Planning
Customer Relationship Management (CRM)
Supplier Relationship Management (SRM)

By linking our operations together, we are able to plan what has to be accomplished and when it needs to be finished. The process information flows down to our production facilities as well as any outside resources necessary to produce the parts.

In addition to delivering parts, our highly integrated linked MRP - ERP systems enable us to meet essential business objectives that directly benefit our customers.

Raw materials, hardware and purchased products are readily available for production and delivery.
The most cost effective, manageable level of inventory is maintained.
Manufacturing, delivery schedules and purchasing activities can be easily and efficiently planned.
Productivity is improved and costs are reduced.

By controlling the internal operations of our contract manufacturing, we are able to enhance our wide array of seamlessly-integrated client services, from Design Analysis to Precision Inspection and CNC Milling & Turning to Wire EDM.

To learn more about Plouse Precision Manufacturing, visit us at PlouseManufacturing.com

Learn why our clients say, "Once Plouse has the job, there's no need to worry."

Single-Source Manufacturer Assures Quality, Compliance of Sub-Contractors

Wed, 19 Aug 2009 10:29:00 GMT

As a contract manufacturing company and single-source manufacturer, Plouse Precision Manufacturing delivers turnkey solutions for components and assemblies to meet clients' specific needs. To produce the on-time, on-budget results for our customers, Plouse has assembled a small but highly qualified team of sub-contractors that complements our in-house capabilities.

Plouse considers sub-contractors to be an integral part of the services we offer. We only contract work out to sub-contractors that are leaders in their particular specialty and also committed to following our clients' guidelines.

The communication of clients' needs and requirements is essential in making the flow of work efficient and cost effective. Plouse uses a combination of techniques to ensure the success of the project and ultimately our clients:

The processes and quality of all sub-contractors are continuously monitored.
Our staff regularly visits all sub-contractors.
Shipments are tracked to ensure on-time delivery to customers.

In addition, Plouse employsSupply Chain Management (SCM). This cross-functional and cost-effective approach ensures that production will not be delayed and the transition from raw material to finished part is a smooth process.

SCM has several components:

1. Managing Resources -- Plouse has a strategy for managing all the resources needed to meet customers demands. This applies to resources inside both the Plouse facility and those of its sub-contractors.

2. Integrating Sub-contractors -- Plouse has assembled a stable group of sub-contractors who are seamlessly integrated into our internal logistics from pricing to delivery.

3. Production to Delivery -- Plouse oversees every aspect of a project, no matter if it is completed in-house or at one of our sub-contractors. This supervision includes production, testing, and preparing the finished parts for delivery.

Plouse Precision Manufacturing is a successful single-source manufacturer, in part because we have pulled together an outstanding team of sub-contractors. By coordinating their specialties with our own in-house abilities, Plouse has again and again met and exceeded customers’ needs and timelines.

To learn more about Plouse Precision Manufacturing, visit us at PlouseManufacturing.com

Learn why our clients say, "Once Plouse has the job, there's no need to worry."

US Manufacturing in the Current Global Economy - Employing New Technologies to Better the Bottom Line

Fri, 07 Aug 2009 16:42:00 GMT

A few decades ago, an economic down-turn was more than likely to be confined to a certain country or region. Now, in part due to technological advances in the transportation industry, the world has shrunk, and we find ourselves linked more rigidly to the economies of many other countries. Surviving in this environment (we can do little to change) is a challenge with which many small business owners are struggling. Certainly, hourly rates in other countries are often only a fraction of what they are in the United States.

Two of our Mori Seiki machining centers are linked to a 14-position pallet pool, which helps minimize costs and set-ups on high volume production jobs.

So, how do we compete?

At Plouse Precision Manufacturing, we believe employing the newest technologies is a step in the right direction. "Re-investment of company profit in first-rate equipment helps keep us competitive," Dale Seitz, President of Plouse Precision Manufacturing remarks. "We need to be able to produce our parts faster and more efficiently than the next manufacturing facility to give the best prices to our customers".

This philosophy allows us to deliver to our customers the quality service they have come to expect when placing an order with Plouse. We believe the following policies, along with others, have been the cornerstones of our success during the current recession:

We have installed only Mori Seiki CNC Milling and Turning centers in our machining departments.
Our CAD/CAM software is current with the latest releases.
The Tooling Sales Representatives at Plouse take initiative in recommending the newest advanced cutting tools available on the market directly to our operators.

Our contract manufacturing center in Harrisburg, PA combines 50+ years of trusted experience, state-of-the-art precision manufacturing equipment and the relentless dedication to our clients' success that is synonymous with the Plouse name.

Plouse Precision Manufacturing Launches Virtual Factory Tour

Tue, 23 Jun 2009 13:09:00 GMT

Online tool provides inside look at precision manufacturing facility

Plouse Precision Manufacturing (PlouseManufacturing.com) one of the nation’s leading precision contract manufacturers, today announced its extensive online virtual factory tour. This unique tool enables visitors to the company’s website to take an up-close, inside look at the state-of-the-art manufacturing facility.

The virtual tour includes images, videos and narration for each major manufacturing department. It includes the detailed specifications, capabilities and explanations that would be expected on a similar on-site tour. Explore the Virtual Tour at PlouseManufacturing.com/Tour.

"This comprehensive, online virtual tour is unique in our industry," said Dale Seitz, president of Plouse Precision Manufacturing. "We learned during early testing that it will become a popular tool for delivering an inside look at our operations to prospective customers and long-term clients alike. It is especially valuable for those who are too distant to visit us on a regular basis. Now they can see many of the tools, machines and processes that are used to produce their parts and assemblies," he added.

Stops on the tour include CNC Milling and Turning, Wire EDM, Stamping, Grinding and Inspection departments. For example, Plouse’s CNC Milling department houses one of the industry’s most advanced machining centers. Two of the machines are linked together by a 14-position fully automated pallet-pool system, which minimizes costs and set-ups on high-volume production jobs.

The combination of images, audio and video presented during the tour enables website visitors to fully understand the functionality and see the actual equipment in action.

About Plouse Precision Manufacturing
Plouse Precision Manufacturing (PlouseManufacturing.com) is a leading single source contract manufacturer, utilizing innovative solutions for manufacturing components and assemblies. We specialize in finding economical solutions to complex manufacturing challenges using state-of-the-art equipment, years of combined experience, and a relentless commitment to each client. Our capabilities include, but are not limited to, CNC Milling & Turning, Metal Stamping, Wire EDM, Welding and Precision Grinding.

Penn State Hershey Medical Center - Community Investment Taken to Heart

Tue, 09 Jun 2009 13:02:00 GMT

Community Investment Program

For the last year and a half, Plouse Precision Manufacturing has been manufacturing parts for Penn State's Division of Artificial Organs. They pioneered the research and development of an artificial heart prototype within the walls of the Penn State Hershey Medical Center. The goal of the artificial heart is to replace a irreversibly failing heart. This will inevitably decrease the death rate associated with heart disease. In the United States, death rates for heart disease are dropping overall, while the presence of risk factors for developing heart disease is increasing.

"Plouse Precision Manufacturing plays a critical role in the manufacture of our parts for cardiovascular support research," said Bryan Fritz, Research Assistant at Penn State University M.S. Hershey Medical Center. "Be it a one-time design, a multi-part run, or help in reverse engineering, Plouse consistently delivers the highest quality machined parts. We look forward to our continued working relationship."

Penn State Hershey Medical Center

Penn State Milton S. Hershey Medical Center is committed to enhancing the quality of life through improved health, the discovery of knowledge that will benefit all, and the professional preparation of those who serve the health needs of others.

The Penn State Heart is implanted, along with a controller and energy transmission system in the space left by removal of the patient's heart. It is a completely implantable, totally electric artificial heart. Once the system is implanted in the patient, no wires, tubes or other connections protrude through the skin.

The result of nearly 30 years of research, the Penn State Heart is one of the most successful devices to emerge from a program supported by the U.S. National Heart, Lung and Blood Institute. The device is expected to enter clinical trials in two years.

Giving Back

Dave Smith says: "It is our belief here at Plouse that as we prosper, we also have a responsibility to give back to the local community," states Dave Smith, Sales Manager at Plouse Precision Manufacturing. "That is why we manufacture parts for this program at cost, in the hope that the prototype will come to fruition and countless lives can be changed through everyone's efforts."

Plouse Precision Manufacturing has a relentless commitment to success for every client and to our community. We stand behind every product 100% with over 50 years of quality, innovation and problem solving experience, and we are proud to stand behind our community. We understand how serious heart disease is in the United States and are honored to assist in the Penn State Hershey Medical Center research process. The staff at Plouse looks forward to assisting them in future research projects.

To learn more about Plouse Precision Manufacturing, visit us at PlouseManufacturing.com

Learn why our clients say, "Once Plouse has the job, there's no need to worry."

What is a Contract Manufacturer?

Tue, 12 May 2009 12:50:00 GMT

Acontract manufacturer (CM) is a firm that manufactures components or products for another "hiring" firm. Contract manufacturing may include a single precision part or a complex subassembly of the finished product.

In contract manufacturing, the hiring firm - the OEM (original equipment manufacturer) - approaches a contract manufacturer like Plouse Precision Manufacturing, with a design or formula. The OEM is the company that owns the legal rights to a product. A contract manufacturer that is responsible to supply parts directly to the OEM would be considered a first tier supplier. The CM will quote the parts based on material costs, tooling/fixturing, labor, and secondary processes. Once the OEM selects a source, the CM acts as the hiring firm's factory, producing and shipping units of the design on their behalf.

Many companies use contract manufacturing as an alternative to the expense of operating and maintaining their own factories. At our Harrisburg facility, we provide a unique value to OEMs. From CNC machining, grinding, assembly and fabrication to inspection and testing, Plouse provides a full spectrum of manufacturing services.

Plouse offers a set of cost-effective, leading edge solutions and platforms that deliver high performance, differentiated products to their clients. In the increasingly high-pressure environment of manufacturing, outsourcing has become a way of survival for many companies. CMs are utilized in today's cost competitive environment for their ability to drive cost out of the production of products through manufacturing efficiencies. Passing on a lower part cost to the OEM allows them to be competitive in today's global marketplace. As a single-source supplier, we are able to serve a variety of OEM companies and deliver products in accordance with the customer's requirements.

OEMs can rely on Plouse in the following ways:

Commitment to customer satisfaction

Precision manufacturing capabilities

Relentless focus on customer service

Global logistics

Data-driven management

To learn more about Plouse Precision Manufacturing, visit us at PlouseManufacturing.com

Metal Stamping - Original Service Still Offered After 50+ Years

Tue, 14 Apr 2009 12:07:00 GMT
Stamping is a metal fabrication process that uses a mechanical or hydraulic press and hardened tool steels to adapt the configuration of a piece of material to a customer's requirements. The hardened tool steels are mounted in a die set, typically as an upper and lower die, which in turn is mounted in the press. The material can then be guided into the die set in an automated fashion via a de-coiler and straightener, or manually, one blank at a time. As the press closes the tool steels engage the material, changing its shape to produce the part. The dies themselves can range from a simple "one-hit die" performing a single operation, to a "compound die" performing multiple operations with one press stroke, to a complex progressive die indexing the part from station to station, changing the configuration of the part with each stroke of the press.

Plouse specializes in both high and low volume metal stamping production using a variety of materials that range from .005" to .250" thick. Metals that we typically stamp include: aluminum, brass, copper, steel (galvanized, hot rolled or cold rolled), stainless steel and titanium. The Metal Stamping Department here at Plouse, houses a variety of presses with tonnages ranging from a 5 ton table top press to a 120 ton floor standing model. All dies are designed, built and maintained in-house by our master toolmakers.

The benefits of the metal stamping operations at Plouse include:

Our Verson model 5B27 press was recently rebuilt to ensure repeated accuracy for the most demanding jobs.
Many of our presses are fitted with a dedicated coil feed and straightener to minimize set-up costs.
We offer a full range of secondary operations that tie in with metal stamping, including CNC machining, painting, welding and assembly.

Capabilities and Services
Our state-of-the-art manufacturing facility is equipped with numerous metal stamping machines. We are capable of fabricating virtually anything our customers require.
For more information on the capabilities we provide, click here.
To view our full list of services, click here.

Community Investment Program - Giving Back to Local Organizations

Tue, 10 Mar 2009 11:32:00 GMT

Our Community Investment Program allows the employees and staff here at Plouse, to give back to our community through sponsorships, creating parts for not-for-profit organizations and much more. This year, we are sponsoring the Palmyra FIRST Robotics Team 2539 from Palmyra Area High School, in Pennsylvania.

Palmyra Area High School FIRST Robotics Team 2539

The Palmyra FIRST Robotics Team 2539 consists of 16 students and 4 mentors. The 2009 competition is Team 2539's second year of involvement with FIRST Robotics Competition. At the 2008 competition, hosted in Philadelphia, Team 2539 placed 19 out of 44 and were presented the Rookie Inspirational Award and the Highest Rookie Seed Award. FIRST Robotics Competition (FRC) is a unique varsity sport of the mind, designed to help high-school-aged young people discover how interesting and rewarding the life of engineers and researchers can be. Each team is given a 6 week build period, to prepare for the March 19-21 FIRST Robotics Competition in Philadelphia.

What is the FIRST Robotics Competition all about? Click here to view a quick video.

About FIRST

FIRST, (USFIRST.org) which stands for “For Inspiration and Recognition of Science and Technology,” is a not-for-profit public charity. The mission of FIRST is to inspire young people to be science and technology leaders. By engaging students in exciting mentor-based programs that build science, engineering and technology skills, FIRST inspires innovation and fosters well-rounded life capabilities including self-confidence, communication, and leadership. A network of over 85,000 volunteers and 3,500 corporations, educational, and professional institutions make FIRST happen.

Giving Back

Plouse Precision Manufacturing has a relentless commitment to success for every client and to our community. We stand behind every product 100% with over 50 years of quality, innovation and problem solving experience, and we are proud to stand behind our community as well. This is our way of showing that we understand the importance of technical education, not only in our business, but also in the region. In addition to the Palmyra FIRST Robotics Team 2539, we also sponsor the Lancaster County Vo-Tech Program, and serve on the Advisory Committee at Dauphin County Vo-Tech's Machine Shop.
Learn why our clients say, "Once Plouse has the job, there’s no need to worry."

Reverse Engineering - An Important Capability in State-of-the-Art Manufacturing

Tue, 10 Feb 2009 10:26:00 GMT

The dictionary defines reverse engineering as "the process of studying or analyzing the principles of a device, object or system to further document its structure, function and operation."

In state-of-the-art manufacturing, the process of reverse engineering involves analyzing a part down to the smallest detail, in order to make a solid model and/or 2-D drawing to aid in re-manufacturing. We establish the parameters and features of a part through the use of a CMM (coordinate measuring machine) and wide array of manual inspection equipment. Once this is complete, the information is transferred to a CAD engineer who recreates the recorded geometry into an electronic file format via SolidWorks 2009. The measurements take form as an electronic solid model mimicking all aspects of the original part. This model can be easily converted to a 2-D drawing, then fully dimensioned and toleranced for use on the manufacturing floor.

Plouse offers reverse engineering for these common situations:

A particular part is needed by our customer; however documentation has been lost or was never written.

An old or obsolete machine can be re-engineered in an electronic format prior to a re-build, upgrade or repair.

Reverse engineering is not only about bringing an old part back to life, but about using this technology as a launch pad for the future. At Plouse, not only are we able to document an existing part for manufacture, but with planning and forethought, we can evaluate and re-design complex machines and assemblies for fit, functionality, proposed improvements and cost reduction.

Our Capabilities and Services

Plouse Precision Manufacturing is more than just manufacturing. During our 50+ years, we have perfected a comprehensive set of end-to-end services, ensuring our customers high quality and low cost manufacturing. Whether your needs are for a quick turn-around on a small parts run or a more complex multi-process component or assembly, Plouse is able to handle the job. Listed below are highlights of services we offer:

Consulting
Single-Source Manufacturing
Design Analysis
Precision Inspection
Tool Design & Engineering
Problem Solving
Global Logistics
Quality Testing
Reverse Engineering

Wire EDM

Tue, 13 Jan 2009 14:14:00 GMT
Plouse Precision Manufacturing uses wire electrical discharge machining (wire EDM) to produce precision parts for any application. We serve a variety of markets such as aerospace, medical, defense, automotive and electric/semiconductor manufacturing, which require wire EDM to achieve high accuracy and tighter tolerances.
Wire EDM at our Harrisburg Location
Utilizing our wire EDMs, we can produce and repeat the required specifications with ease. EDM is a non-traditional method of removing material by a series of rapidly recurring electric arcing discharges between an electrode (the cutting tool) and the work piece, in the presence of an energetic electric field. The machines electrical energized thin brass wire can slice through any electrically conductive material, including difficult-to-machine metals. Wire EDM machines use rapid, controlled, repetitive spark discharges to create intricate profiles.
Electrical Discharge Machining only works with materials that are electrically conductive and generally those materials are ferrous alloys. The wire-cut process uses water as its dielectric with the water's resistivity and other electrical properties carefully controlled by filters and deionizer units. The water also serves the critical purpose of flushing the cut debris away from the cutting zone. Wire EDM surfaces are smooth with a matte appearance, and the edges of the finished work piece have virtually no burrs. Surface finishes are typically between 16 and 64 micro inches, but can be as fine as 10 micro inches. The latest model we use for wire EDM orders is the Fanuc Robocut a-1ic.
Just a few of the benefits of wire EDM include:

Parts are produced more economically than conventional machining.

The need for grinding or other finishing procedures is eliminated.

Wire EDM is an economical replacement for "form grinding."

The parts can be "stacked" to machine multiple parts at once.

The machines have complex geometry capabilities.

Finished products have burr-free edges.

Hardened materials can be cut with ease.
Manufacturing News

To be competitive in today's market and successful during this recession, it is important to take advantage of every possible cost-saving procedure. Wire EDM reduces costs for manufacturing parts by alleviating the costly setups associated with the complicated machining procedures. Choosing Plouse Precision Manufacturing for all your manufacturing needs and learn why our clients say "Once Plouse has the job, there’s no need to worry."

Horizontal CNC Milling

Tue, 09 Dec 2008 10:31:00 GMT
Plouse Precision Manufacturing is a leading single source manufacturer utilizing innovative solutions for manufacturing components and assemblies. Our Harrisburg facility contains a variety of CNC milling machines, including the latest Horizontal CNC Milling machine, the Mori-Seiki NH4000. CNC Milling is a cutting process in which material is removed from a block by a rotating tool. Plouse uses Horizontal CNC Milling for customers in a variety of industries, such as aerospace, automotive, medical and defense. For these industries and others, we create engine components, custom and mold tooling, complex mechanisms and enclosures, as well as customized parts.

Horizontal CNC Milling at our Harrisburg Location

We recently integrated our two Mori-Seiki NH4000 horizontal machining centers (HMC's) with a 14 station carrier pallet pool system (CPP) into one entity known as a cell. The cell allows Plouse to provide its customers a better value by reducing the different types of "idle" time. This type of machining efficiently produces parts of different sizes, complexities and quantities. The average parts produced in a given project, run from a few hundred pieces to over 10,000 pieces. The cell is designed for small to medium sized parts, although larger parts can be accommodated. The cell controller is the "brain" of the cell., storing all the programs and necessary information required for the HMC's to make the parts. The controller creates a graphical display of the cell layout that shows in real time what is happening in the cell and if there are any problems. The benefits of Horizontal CNC Milling include, but are not limited to, the following:

Downtime is minimized in the cell, as the operator is able to change parts, as well as change and create set-ups of other projects, while the machines are working on other pallets.

Reduced cost for Plouse's clients by having the ability to leave a job set-up and "ready to run" for future jobs. This saves on unnecessary downtime and helps reduce costly inventory for our company, as well as our clients.

Lead times are shorten, as the cell is able to group some parts together as a "family."

Longer tool life and higher machining speeds are possible, as gravity allows the machine chip to fall away from the cutting area.

Manufacturing News
With the nation's manufacturing activity at a 26-year low, manufacturing companies are realizing that in order to survive they must introduce innovative products and services. Plouse Precision Manufacturing has done just that, with one of the newest, highly innovative machines, the RoboCrib1000.This high security machine, helps with inventory control, quality and efficiency of tools and supplies.
Plouse puts themselves ahead of competitors with our state-of-the-art equipment, years of combined experience and a relentless commitment to each client. Our focus is on precision, innovation, quality and a quick turnaround.

Learn why our clients say, "Once Plouse has the job, there’s no need to worry."

For more information, visit us at PlouseManufacturing.com

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