pqq-3b

Manufacturing Equipment List

CNC MILLING CENTERS

HORIZONTAL

  • Dual Mori Seiki NH4000 DCG Cell with 14 Pallet Pool Carrier 22" x 22" x 24.8" travel, 14,000 rpm spindle, thru-coolant, 180-position tool rack, 4th axis, Renishaw probe (1 ea.)
  • Mori Seiki NH4000 DCG 22” x 22” x 24.8” travel, 14,000 rpm spindle, 60-position tool rack, 4th axis, Renishaw probe (1 ea.)
  • Mori Seiki NHX4000 DCG III 22” x 22” x 26” travel, 12,000 rpm thru-coolant spindle, 60 position ATC, 4th axis, Renishaw probe (1 ea.)
  • Mazak HCN4000-II with 6 Position Pallet Pool 22.05” x 24.8” x 25.2” travel, 18,000 rpm thru-coolant spindle, 120 position ATC, Renishaw probe (1 ea.)
  • Mazak HCN4000-II 22.05” x 24.8” x 25.2” travel, 18,000 rpm thru-coolant spindle, 120 position ATC, Renishaw probe (1 ea.)

VERTICAL

  • Mori Seiki SVD-503 31.5” x 20” x 20” travel, 20,000 rpm spindle, thru-coolant, Renishaw probe (1 ea.)
  • Mori Seiki SVD-500 20” x 40” x 20” travel, 10,000 rpm spindle, thru-coolant, Renishaw probe (1 ea.)
  • Mori Seiki DuraVertical 5100 41” x 20.9” x 20” travel, 10,000 rpm spindle, thru-coolant, Renishaw probe (1 ea.)
  • Mori Seiki DuraVertical 5080 31.5” x 20.9” x 20” travel, 10,000 rpm spindle,
    30-position tool rack, thru-coolant, Renishaw probe (2 ea.)
  • Mori Seiki MV-40 16” x 22” x 16” travel, 8,000 rpm spindle (3 ea.)
  • HAAS TM-1 12" x 16" x 30" travel, 4,000 rpm spindle (1 ea.)
  • HAAS VF-4SS 50" x 20" x 25" travel, 12,000 rpm spindle, 4th - 5th axis, Renishaw probe (3 ea.)

VERTICAL ACCESSORY EQUIPMENT

  • Hardinge Dual 5C Indexer 10 arc-sec repeatability, ±25, arc-sec accuracy, max run out .0002 TIR, 5C spindle with 4" centerline height to base, -0.0001 to 360°/sec, indexing speed (1 ea.)
  • HAAS HA2TS Dual 5C Indexer Dual-spindle, max speed 0.001 to 200°/sec, 5C system mounted on plate with pneumatic tailstocks (1 ea.)
  • HAAS T5C4 4-position, 5-axis rotary table with pneumatic closers, 5C collet tilting (1 ea.)
  • HAAS HRT160 160 mm (6.3") rotary table (1 ea.)
  • HAAS HRT210M 210 mm (8.3") rotary table (1 ea.)
  • HAAS SCOLR Single-axis programmable servo control, 4-line LCD display, 110-120 VAC (2 ea.)
  • Kitagawa TC-5C2-H75A NCRT w/ 4th Axis Interface 5C series NC rotary table, pneumatic tailstocks, collet closers high speed indexing (1 ea.)

More about CNC Milling.

CNC TURNING CENTERS

  • Mori Seiki SL-25MC 13" max turning dia./ 2.6" dia. bar feed x 22.6" between centers, live tooling (1 ea.)
  • Mori Seiki NL-2000SY 14" max turning dia./ 2.5" dia. bar feed x 23.2" between centers, 6,000 rpm spindle, 1,181 ipm X & Z-axis, twin spindle, full C-axis w/live tooling (1 ea.)
  • Mori Seiki NL-2500MC/700 14" max turning dia./ 3.1" dia. bar feed x 31.3" between centers, 6,000 rpm spindle, 1,181 ipm X & Z-axis, full C-axis w/live tooling (2 ea.)
  • Mori Seiki SL-150Y 6.8” max turning dia./ 2.2" dia. bar feed x 22.6" between centers (1 ea.)
  • Mori Seiki NL-1500 14" max turning dia./ 1.8" dia. bar feed x 22" between centers. 6,000 rpm spindle, 1,181 ipm X & Z-axis, twin spindle, full C-axis w/live tooling, programmable L&S bar feed .375" to 1.875 dia. (1 ea.)
  • Mori Seiki SL-25MC 13” max turning dia./ 2.6" dia. bar feed x 22.6" between centers, live tooling (1 ea.)

More about CNC Turning.

CNC MULTI-TASKING CENTERS

  • Mazak Integrex i-200ST, 9-Axis 12,000 rpm milling spindle, 240° stroke, 25.9" max swing, 59.8" max length, 5,000 rpm main and 2nd spindles, 2.56" thru bar dia., 9 tool lower turret, Capto C6 spindle with Renishaw probe (1 ea.)
  • Mazak Integrex i-200ST, 9-Axis, GL100F Gantry Loader 12,000 rpm milling spindle, 240° stroke 25.9" max swing, 59.8" max length, 5,000 rpm main and 2nd spindles, 2.56" thru bar dia., 9 tool lower turret, Capto C6 spindle with Renishaw probe (1 ea.)

WIRE EDM

  • Fanuc Robocut α-1iE 23.6” x 15.7” x 12.2”, 31i-WA Fanuc touchscreen controller, wire size .004” to .012”, work pc capability 41.3” x 30.3” x 11.8” (1 ea.)
  • Fanuc Robocut α-0iE 14.5” x 10.5” x 10.25”, 31i-WA Fanuc touchscreen controller, wire size .004” to .012”, work pc capability 41.3” x 30.3” x 11.8” (1 ea.)
  • Fanuc Robocut α-1iA 20.5” x 14.6” x 12” (2 ea.)
  • Fanuc Robocut α-0iA 12.6” x 8.6” x 6.7” (2 ea)
  • Perseo-Erie D-50 EDM Drillmate ( EDM hole popper), dia. capabilities .010” min to .12” max (1 ea.)

    More about Wire EDM.

GRINDERS

  • Blanchard #11 20” dia. table (1 ea.)
  • Dedtru Model C .090” to 4” dia. x 6” lg. (1 ea.)
  • Jones & Shipman 540X 6” x 18" w/ diaform dresser (1 ea.)
  • Okamoto ACC16-32T 16" x 32" x 21.5", 3 hp (1 ea.)
  • Okamoto 614 6” x 12" w/ DRO (5 ea.)
  • Okamoto OMA 305 6” x 14” w/ sine chuck (1 ea.)
  • Okamoto 12” x 24" Hydraulic (2 ea.)
  • Okamoto 8” x 20" Hydraulic (1 ea.)

More about Precision Grinding.

STAMPING PRESSES

  • Benchmaster 5 ton 8” x 8” bed, 16” shut, 20 spm (1 ea.)
  • Verson 100 ton 26” x 32” bed, 12” shut, 40 spm (1 ea.)
  • Perkins 60 ton 20.5” x 31” bed, 13.75” shut, 145 spm (1 ea.)
  • Perkins 28 ton 12” x 22” bed, 8.5” shut, 190 spm(1 ea.)
  • V&O 25 ton 22” x 13” bed, 7.5” shut, 240 spm (1 ea.)

More about Metal Stamping.

SUPPORT EQUIPMENT

  • uPrint by Dimension FDM Prototype Printer 6" x 8" x 6" (1 ea.)
  • Epilog Legend 36ext Laser Engraver 36" x 24" x 12", 120 watt, resolution 75 to 1200 dpi, rotary chuck and base (1 ea.)
  • Spartan PA 13/3 Cutoff Saw 5 hp, rectangular stock 13" x 14" max, round bar 13" max (1 ea.)
  • Sunnen Automatic Hone ID range .120" to 2.750" (1 ea.)
  • Johnson cutoff saw, 54” foot shear, Burr-King belt sander, Sundstrand belt sander 3 hp 6” x 30”, Hammond belt sander, Delta disc sander, J&S form dresser, Clementina dry sand blaster, Cooley electric heat-treat furnaces, Unitek spot welder, rampe vibrator model VOF-22, BV1DR vibratory bowl, etc.

INSPECTION EQUIPMENT

  • Mitutoyo Crysta Apex C 574 "CMM" 19.98” x 27.76” x 15.94” fully programmable, scale resolution 0.00004" (1 ea.)
  • Helmel 320-162 "CMM" 20” x 30” x 16” (1 ea.)
  • Brown & Sharpe "CMM"  14” x 16” x 12” (1 ea.)
  • Sprint 200 Opt Measure System 8” x 6” x 5”, encoder resolution 0.00004” (1 ea.)
  • DELTRONIC DVC-115 Video Comparator (1 ea.)
  • Mitutoyo 14" Optical Comparator w/ microprocessor (1 ea.)
  • Gagemaster 14" Optical Comparator w/ digital read out (1 ea.)
  • Unitro ZST Microscope w/ fiber optic light, 1.3 mega pixel camera (2 ea.)
  • Rockwell hardness tester, B&S Hite-Icator, Granite surface plates, bore gages, height gages, gage blocks, pin gages, inside & outside micrometers, thread gages, bore gages, digital and dial indicators, ring gages, etc.

CNC LASER CUTTING, TUBE & SHEET

  • Trumpf 60” x 120”, 4,000 watt laser (2 ea.)

CNC BENDING PRESS BRAKES

  •  Trumpf 10’ lg. x 140 Ton w/ 6-axis CNC (3 ea.)

CNC PUNCHING

  • Weidemann 48” x 96” table, 32 station, 30 ton (2 ea.)

SHEARING

  • Wysong 10’ x 10' ga., power squaring shear (2 ea.)

WELDING EQUIPMENT

  • Miller Syncrowave 350 Amp AC/DC TIG welder (6 ea.)
  • Miller Dual Feed 350 Amp MIG welder (1 ea.)
  • Miller 250 Amp MIG welder (3 ea.)

ADDITIONAL SERVICES OFFERED

  • Plasma High Definition Cutting:
    • 6' x 10' cutting area, 7,500 lbs capability (1 ea.)
  • Waterjet with Angle Correction:
    •  5’ x 10’ cutting area (3 ea.)
We are supported by many quality-conscious subcontractors who provide us with a range of services including heat treating, plating, anodizing, chromate, painting, black oxide and castings.

SOFTWARE

  • SolidWorks 2013 3D CAD & modeling software capable of reading 2D and 3D files including .step, .stp (STEP files), .x_t, .x_b, .xmt_txt, .xmt_bin, (PARASOLIDS files) and .igs, .iges, (IGES files)
  • Mastercam CAD/CAM System Program Version X6 Level 3 with mastercam solids. Mastercam supports DXF, IGES, and DWG file types.
  • Pro-Engineer Version Wildfire 4.0 3D CAD & modeling software which reads 2D and 3D files
pqq-2b